Many businesses still rely on paper-based checklists to complete equipment maintenance and other tasks in their facilities. However, this outdated format severely limits efficiency and quality across all tasks. If you want to ensure your teams effectively complete all tasks the right way and on time, there are certain advantages of using a digital manufacturing equipment maintenance checklist to replace your paperwork.

Today, around 89% of companies have prioritized digital transformation to improve the efficiency of operations and reap its other benefits. Converting to digital checklists is a great way to facilitate this transformation.

The following are some of the principal advantages of switching to digital manufacturing equipment maintenance checklists.

1. Keep Maintenance Tasks on Track

One way you can save time on equipment maintenance with digital checklists is by ensuring teams complete all required tasks as needed. You can easily share your checklist with the designated maintenance staff and include all necessary items and details in a centralized, easily modified checklist, which will enable maintenance teams to access these checklists conveniently on mobile devices while in the field and see each task through to its completion. Team members can then make updates to the checklist accordingly and send it back to superiors for confirmation and approval.

Maintenance crews can also benefit from visuals uploaded to a manufacturing equipment maintenance checklist, including diagrams or photographs of inspected equipment and worn or damaged components. These images will go a long way in further increasing the efficiency of maintenance tasks. This can also help eliminate any potential confusion when field workers begin preventative maintenance, repairs, or replacements. 

2. Streamline Work for Inspectors and Managers

In addition to helping maintenance staff complete their designated tasks, digital checklists help inspectors and managers with streamlined processes.

Inspectors won’t need to devote as much of their time to administrative tasks. This allows them to collect meaningful data in the field with ease. Using digital forms also improves standardization capabilities, allowing users to easily submit accurate information using a combination of drop-down menus and form fields. All data also appears in comprehensible fonts, eliminating the risk of illegible handwriting causing confusion among teams and staff members.

Managers also benefit from these checklists through the increased ease of scheduling inspections and assigning checklists. Management staff can send reminders to complete inspections as needed and work together with teams using cloud-based solutions.

3. Improve Productivity

If you can more effectively address maintenance issues with comprehensive and accurate digital checklists, you can ultimately minimize potential breakdowns and costly downtime. In turn, this will enable you to significantly boost productivity as you keep your operations up and running more consistently. Maintenance teams will be more proactive in handling maintenance issues as they arise and ensuring all maintenance tasks are completed properly the first time. This, in turn, reduces the risk of delayed or faulty maintenance.

Increased productivity also comes from the elimination of manual tasks through increased automation. Teams and staff won’t need to spend as much of their time completing and submitting paperwork when they can do so instantly using digital forms.

4. Make Internal Audits More Efficient

Another advantage of a digital manufacturing equipment maintenance checklist is the ability to efficiently manage and centralize your internal audits. As you incorporate changes to equipment, facilities, and operations, you can easily make universal updates to your auditing procedure and protocols that will reflect across the entire system. Additionally, you can automate the reporting process and keep teams up to date on a regular basis with every audit.

5. Optimize Management of Spare Parts

You can integrate your digital manufacturing equipment maintenance checklist into an inventory management system that helps you manage spare parts. When you’re able to determine what you have and don’t have, you can ensure you’re fully stocked with the parts you need for each critical piece of equipment. This way, you’ll always have what you require to help prevent equipment breakdowns before you can obtain the necessary parts. 

6. Track All Activities

As inspectors, managers, maintenance crews, and others complete various tasks, they can update their statuses and notify the next person down the line. In the process, your business can track all activities from initial inspections and scheduling of maintenance to the completion of each maintenance task. As a result, nobody will be in the dark about which step in the maintenance process requires completion. You’ll ensure that every activity is on track and hold the assignees of each task accountable for completing it properly and in a timely fashion.

7. Save Even More Time With Reusable Templates

Once you’ve streamlined the maintenance process, you can save reusable templates in the most efficient format to make future inspections and repairs easier to complete. As operations go through various changes and updates, you can update corresponding aspects of your templates. In the end, this will save you save more time and optimize recordkeeping. 

8. Enable Real-Time Updates to Digital Forms

Using cloud-based software and forms, any changes that people make will automatically update in real time. This helps in keeping all people with access to these forms up to date with the latest information. In fact, you’ll no longer need to have individuals make manual updates to reflect changes across all forms. This maximizes the efficiency and accuracy of information for everyone with access. At the same time, you can keep all forms consistently secure on these digital platforms, preventing unauthorized parties from accessing the forms or making unaccountable changes.

Digitize Manufacturing Equipment Maintenance Checklists With GoCanvas

Digital checklists are essential for maintaining efficient and cost-effective operations for various reasons, including those listed above. Ultimately, the right digital forms will help you save more time and effort. This will enable you to maximize productivity among all teams and operations. The key is to find the ideal tools to help you simplify manufacturing equipment maintenance in your facilities. With the help of GoCanvas digital forms and mobile apps, you can simplify the maintenance process and streamline all activities. Discover how GoCanvas can transform maintenance and other tasks by requesting a demo or free trial today.

Offering custom components and assemblies to customers can be a great way to drive engagement and sales. Whether you’re in a B2C or B2B industry, customization and configuration are invaluable strategies. At the same time, you might wonder how you can ensure customization capabilities don’t negatively impact the processes and staff you currently have. To prevent potential errors and misunderstandings in order fulfillment, manufacturers should ensure their online order forms use the kind of language and formatting that staff can easily understand, effectively translating customer orders based on each custom option.

One of the best ways to do so is to optimize online order forms with a comprehensive bill of materials.

Optimizing Your Online Order Forms With a Good Bill of Materials

If you want to ensure all orders go through and your engineers and other staff can fulfill your customers’ custom orders, you must have a bill of materials (BOM) that includes all necessary details in a format your staff can understand.

This should include an in-depth list of all components, parts, assemblies, and materials needed to complete the manufacturing process. If you implement a reliable BOM, customers can order custom configurations that your teams can put together without the risk of errors and overwhelming staff.

The key is to know how to approach your BOM for customization and configuration.

The Benefits of an In-Depth BOM

Manufacturers producing custom products will benefit from online order forms that effectively translate customer orders in a way that manufacturers can understand. Whenever customers choose different design elements and put the end product design together, a BOM can convert the information submitted into in-depth instructions on your end.

Some of the specific benefits of BOMs include:

• A streamlined manufacturing process. Based on the information that customers provide, you’ll be able to generate an organized BOM that provides detailed production guidelines that are easy to comprehend and follow.
• More insight into the final product. Design and production teams will be able to more clearly see how the final product will look based on each step of the production process. This helps ensure your teams align their vision with the customers.
• Segmented production. Reliable BOMs only require each team to focus on what they know at each phase of production. This eliminates any need for them to go beyond their level of expertise throughout the production process. 

What to Include in a BOM for Customizable Products

Whenever customers place an order through a product configurator or customization software, you should ensure the order is easy to complete based on the customer’s specifications. In online order forms, each part of the customer’s order should have a corresponding name or code that manufacturers can understand. This maximizes efficiency and accuracy as the order travels down the supply chain.

The following are some of the specific elements to include in the online order form fields for bills of materials:

BOM Levels

The first item to consider is the BOM level. This will determine the order of each step of the entire manufacturing process to produce the end product. The level will appear in the form of a number indicating where each component or assembly fits within the process. 

Part Names

Every part, assembly, and material used for custom products should have a unique name that your teams can recognize. This will mitigate confusion and ensure team members won’t need additional help identifying the correct part.

Part Numbers

In addition to part names, part numbers that are unique to each component can facilitate identification. As with names, ensure all numbers only apply to the individual part to avoid confusion. If there are different variations of a particular part, these iterations should also have their own original numbers.

Descriptions

To further ensure manufacturing staff knows each part, it’s important to have detailed descriptions of part features and functions. This will make it even easier to identify parts as a supplement to names and numbers.

Phases

Indicate the specific stage that each part falls under during the manufacturing process. For example, some parts might be involved in the design process. Meanwhile, others with official approval will be implemented in production. Additionally, these phases will indicate the overall progress of the entire product, giving employees a better idea of the production timeframe.

Measures

Specify the measurements for each material and component required. This will ensure you purchase a sufficient amount of resources to complete the product. For instance, you might measure liquid materials in drops or ounces, while measuring solid materials in inches or pounds. 

Quantities

Based on each product’s specifications, you’ll also need varying quantities of parts. If a product requires multiple parts or manufacture, include this information in another field within the BOM.

Procurement Methods

Once you’ve determined which parts you need to create your end product, you’ll need to determine the method of procuring all necessary resources. As an example, a product may require a combination of materials you can buy off the shelf, plus other materials manufactured to custom specifications.

Additional Notes

Custom products may require more information during the production process. If you need to include this information, a notes section on the form could give ample space for additional details. For example, you might use the notes section to list alternative material specifications or suppliers if manufacturers cannot source or otherwise use the original options.

Create Helpful BOMs and Other Mobile Forms With GoCanvas

Do you want to put together bills of materials using simplified mobile forms? GoCanvas offers a bill of materials app that staff can easily access using their mobile devices. You can easily generate your BOM and save it electronically. This enables efficient production tracking of all components when manufacturing custom products. Using this app, you can track all parts, quantities, sales order entry details, and more to keep your teams consistently on track and on time. For more information about this app as well as other templates for online order forms that your business can use, request a GoCanvas demo today or try our platform for free.