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Process Safety Management Standard Program Review Pre Start-Up Checklist Mobile App

Use the Process Safety Management Standard Program Review Pre Start-Up Checklist mobile app to help determine employer compliance with the Process Safety Management Standard issued by the Occupational Safety and Health Administration(OSHA).

Please note that the app does not include all of the standard’s requirements and does not reflect all OSHA letters of interpretation or compliance directives in particular situations. There are 3 elements to a review of a PSM program, which are documentation review, field inspection & verification and interviews. Start using OSHA apps today to improve your process safety management approach.

  • Lendlease
  • The Cooperative
  • PG&E
  • Red Bull
  • Mirvac

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Take a peek inside the Process Safety Management Standard Program Review Pre Start-Up Checklist Mobile App

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Included Fields

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    Use this checklist to help determine employer compliance with the Process Safety Management Stand...

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    There are 3 elements to a review of a PSM program:

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    Documentation review – examination of the documentation of the programs required by the standard.

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    Field Inspection & Verification – examination of the physical covered process; its equipment, pi...

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    Interviews – discussions with employees and contractors to determine if the implemented program ...

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    In order to gather the information needed to audit a PSM program the following questions need to ...

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    Who – Who is responsible for developing and implementing each of the program elements?

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    What – What are the requirements and contents of each program element?

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    When – When are the required actions for each element completed and when were they required to be...

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    Where – Where have actions been implemented or changed?

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    Why – Why have the implementation decisions and priorities been made as recorded in the documenta...

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    How – How is the program implemented and how is the program’s effectiveness evaluated and improved?

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    An essential part of verifying program implementation is to audit the flow of information and act...

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    The following example demonstrates the interrelationship among the elements:

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    During a routine inspection of equipment (Mechanical Integrity), the maintenance worker discovers...

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    When the new valve is installed by the supplier (Contractors), a qualified and safe contractor mu...

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    In summary, 12 PSM elements can be affected by changing one valve.

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    Does the workplace have any of the following

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    A process which involves a chemical at or above the specified threshold quantities listed in Appe...

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    A process which involves a flammable liquid or gas [as defined in 1910.

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    Exemptions:

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    A threshold quantity of flammable liquids if it is stored in atmospheric tanks or transferred wit...

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    Hydrocarbon fuels used solely for workplace consumption as a fuel (e.

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    Retail facilities

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    Oil or gas well drilling or servicing operations.

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    Normally unoccupied remote facilities.

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    Note: for determining coverage by the PSM standard, the quantity of flammable liquids stored in a...

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    ** IF THE WORKPLACE HAS ANY OF THESE OPERATIONS OR PROCESSES, IT MUST COMPLY WITH THE PSM STANDARD.

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